A Filler wire made of Monel 400, a nickel copper alloy, has excellent corrosion resistance.Monel 400 filler wire offers high strength and good ductility.It also offers resistance to a wide range of corrosive environments like seawater, acids and alkaline solutions.Monel filler wire is used in different welding processes to create strong and corrosion resistant welds.They are used in marine, chemical and aerospace industries.
The cost of alloy 400 filler rods can differ from one supplier to the other.You can contact Regent Steel & Engineering Co as they offer quality products at the most competitive rates.They decide the pricing based on factors like:
Alloy 400 filler rod
UNS N04400 welding wire
Nickel alloy 400 tig wire
The best way to weld Monel 400 is by following appropriate welding practices and techniques.Tungsten and Metal Inert Gas welding techniques are commonly used for welding DIN 2.4360 welding rod.These processes offer better control, precision and heat input management, which are crucial for maintaining the nickel 400 welding electrodes integrity.
Diameter | Monel 400 Welding Wire Specification | Length |
---|---|---|
0.80 to 3.20 mm | AWS A5.11 ENiCu-7 AWS A5.14 ERNiCu-7 |
upto 1000 mm |
Density | Packaging | Monel 400 Welding Wire Technique |
8.7 G/cm3 | Bobbin, Reel, Spool, Coil, Carrier | Hot rolled, Cold Rolled |
ERNiCu-7 welding rod
Monel alloy 400 tig rod
Nickel 400 welding electrodes
STANDARD | UNS | AFNOR | WERKSTOFF NR. | EN | JIS | GOST | BS |
---|---|---|---|---|---|---|---|
Monel 400 Welding Wire | N04400 | NU-30M | 2.4360 | NiCu30Fe | NW 4400 | МНЖМц 28-2,5-1,5 | NA 13 |
Element | Tensile Strength | Melting Point | Yield Strength (0.2%Offset) | Density | Elongation |
---|---|---|---|---|---|
Monel 400 Welding Wire | Psi – 80,000 , MPa – 550 | 1350 °C (2460 °F) | Psi – 35,000 , MPa – 240 | 8.8 g/cm3 | 40 % |
Grade | S | Mn | Ni | Si | C | Cu | Fe |
---|---|---|---|---|---|---|---|
Monel 400 Welding Wire | 0.024 max | 2.00 max | 63.00 min | 0.50 max | 0.30 max | 28.00 – 34.00 | 2.50 max |
Monel 400 Welding Wire | Length, mm | Diameter, mm |
---|---|---|
Wire for SAW welding | — | 2.0, 3.2, 2.4, 4.0, 5.0 |
GTAW/TIG welding Rods | 915 – 1000 | 2.5, 2.0, 4.0, 3.2,5.0 |
MIG/GMAW welding wire | — | 0.8, 1.0, 1.2, 1.6, 2.0, 2.4, 2.5, 3.2 |
Electrode core wire | 250, 300, 350, 400, 450, 500 | 4.0, 2.5, 2.0, 3.25, 3.20, 5.0 |
Monel 400 Welding Wire Diameter | Amps (V/OH) | Volt | Process | Amps (flat) | |
---|---|---|---|---|---|
in | (mm) | ||||
.045 | (1.2) | Spray Transfer 100% Argon | 28-32 | GMAW | 180-220 |
.035 | (0.9) | Spray Transfer 100% Argon | 26-29 | GMAW | 150-190 |
1/16 | (1.6) | Spray Transfer 100% Argon | 29-33 | GMAW | 200-250 |
3/32 | (2.4) | 100% Argon | 15-20 | GTAW | 120-175 |
1/16 | (1.6) | 100% Argon | 14-18 | GTAW | 90-130 |
1/8 | (3.2) | 100% Argon | 15-20 | GTAW | 150-220 |
Monel 400 Welding Wire | |||||||
---|---|---|---|---|---|---|---|
O.D(mm) | 0.90 | 0.80 | 1.20 | 1.14 | 2.40 | 1.60 | 3.20 |
O.D(inch) | 0.035 | 0.031 | 0.048 | 0.045 | 0.094 | 0.062 | 0.125 |
Available Sizes | |
---|---|
Diameter X Coil Sizes | Diameter X Spool Sizes |
1/16 x COIL | .035 x 33# |
3/32 x COIL | .045 x 33# |
1/8 x COIL | 1/16 x 33# |
5/32 x COIL |
SFA-5.14 | AWS A5.14 | AWS A5.11 | Military Designation | DIN 1736 (2.4377) | ISO 18274 | BS 2901 |
---|---|---|---|---|---|---|
UNS N04060 | ERNiCu-7 | ENiCu-7 | EN60 & RN60 | SG-NiCu30MnTi | SNi 4060 | NA33 |
The life of Monel 400 TIG wire can vary with several factors.This includes the specific welding application, welding parameters, operator technique and the length and complexity of the welding project.
The lifespan of nickel alloy 400 tig wire is influenced by factors like:
Monitor the condition of the TIG wire during use.Inspect for signs of wear, damage or contamination.If the wire becomes excessively worn, kinked, or contaminated, replace it for a reliable welding performance.
Some precautions are needed to be taken to hold a UNS N04400 tig rod, like:
The time it takes to get ERNiCu-7 welding wire can vary with several factors like supplier's location, stock availability, shipping method and any additional processing or handling required.
If the welding wire is readily available in the supplier's inventory, the lead time can be relatively short.This is particularly true if the supplier is located nearby or has a well established distribution network.if you want quick delivery of nickel alloy 400 welding wire, contact Regent Steel & Engineering Co.
F-No. 42
MONEL filler metal 190
1300 to 1800°F
370-490 MPa
Machinability rating is 45%